A leading manufacturer of home appliance hardware components has successfully integrated Lihao Machinery's custom continuous die and stamping press system into its production line for the high-precision manufacturing of hardware connection plates. This tailored solution has significantly improved production efficiency while ensuring consistent product quality and precision, meeting the rigorous demands of the home appliance industry.
challenge:
The customer faced challenges in producing high-precision hardware connection plates for home appliances, where strict dimensional accuracy and high-volume production were required. Traditional die designs were insufficient to meet the complex structural demands of the components, leading to potential quality issues and higher scrap rates. The customer required a custom continuous die and press system that could efficiently produce parts with high precision while minimizing operational costs and material waste.
Solutio:
Lihao Machinery provided a custom continuous die, meticulously designed to perform multiple operations in a single stamping cycle. This not only improved throughput but also ensured high precision, minimizing material waste and reducing cycle times. The die was paired with a customized stamping press system optimized for the specific requirements of the components, ensuring stable pressure and precise material feeding throughout the process.
Once the die was produced, the Lihao Machinery team worked closely with the customer to conduct trial runs and adjustments. By fine-tuning the stamping pressure, feeding speed, and operational parameters, Lihao Machinery ensured the production process met the customer’s strict requirements for accuracy and efficiency. The successful trial runs led to smooth mass production and optimized workflows.
Key Features:
Custom Continuous Die Design: Designed specifically for the customer's hardware connection plate production, the continuous die performs multiple operations in one stamping cycle, increasing efficiency and reducing downtime.
Perfect Integration with Stamping Press: The customized stamping press system is fully integrated with the continuous die, providing precise control over feeding speed and stamping pressure, ensuring accurate part dimensions and consistency.
High Precision and Efficiency: The optimized system minimizes dimensional variations, ensuring consistent part quality, and significantly improving overall production speed while reducing material waste.
Quick Prototyping and Trial Runs: Lihao Machinery’s team worked directly with the customer to carry out trial runs and adjust process parameters, ensuring the system met the production requirements and achieving the desired results in minimal time.
Increased Production Capacity: By integrating the custom die and stamping press system, the customer was able to increase production capacity, reduce cycle times, and lower operational costs, enhancing their competitiveness in the home appliance market.
Results:
The integration of Lihao Machinery’s custom continuous die and press system allowed the customer to overcome production challenges and meet the high demands of the home appliance industry. The system ensured the precision of the hardware connection plates, reducing scrap and improving efficiency. By streamlining the production process, the customer was able to reduce manufacturing costs, shorten lead times, and improve overall product quality. The customer expressed great satisfaction with Lihao Machinery’s customized solution and ongoing technical support, planning to continue utilizing Lihao Machinery equipment for future production needs.
This case highlights Lihao Machinery’s expertise in delivering custom die and press solutions for high-precision, high-volume manufacturing in the home appliance sector, ensuring our customer’s success in a competitive market.
