Slitting Line

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Umsebenzi Wosethelo Wesithathu Lwemehlo Lokuhlola

  • 1. Umkhetho Wokugcina: Ukusure Kukho Indawo Yokuqala Yokusebenza Ngokuphelele
  • 2. Ukufundiswa Kwesikhumbuzi: Ukufinyelela Ngokuphelele Ngenkinga Lwendawo Yokuqalisa Ukuphumelela nokuphumelela
  • 3. Ukufundiswa Kwesikhumbuzi: Ukusondezela iMitsubishi PLC System Enguqukethe Okungcono Ukubuyekeza
  • 4. Amaphathiso Akunye: Izixhobo Zokuthatha CPC & EPC Zokuthatha Ukuphumelela nokuphumelela kokushintsha kunye nokushintshwa
  • 5. Ukusebenzisa Okungavuko: Isiphumo Esingabhedliseyo Ukhuse Ukusetyenziswa nokuhlola
  • 6. Amaphathiso Amane: Ahlinyiswayo Ngokuphelele Ukuba Kuyityatisi
  • 7. Ukugcina Kwesintu: Iindlela Zokusebenzisa eKwesendzini Eya Kuyenza Ukufakelwa Ngokushesha

Inqwaba Yokuqinisekisa

Umsebenzi Womphendulo Wezintaba Zokugqibela Amakhiwo Amanye
1. Ustrakichi Wesikhephe: Ngemva kokuthi kuzigqibela ngokuphambili, ukusetyenziswa kwehlukileyo lokusemthethweni olunamandla kulayishwa. Ukusetshenziswa iindlela ezintathu ezincedisi zikhulu ezithile amamele angu30mm ukuyisusa usuku lomsenbenzi.
2. Umyalelo Wokubuyisa Ukuphinda: Umehluko wezinye zokuphinda kwenqanawa yomthwalo wakhiwe amandla ezikhutshayo ukubuyisela. Umoyeni ususwa ngekhawuleza lokusebenza lapho lokugcina izindlela ezintsha kwaye liyekiswe ngokushesha.
3. Umyalelo Wokugcina Izindlela: Izindlela eliliphi lezintsha zikhephele, kunye nezindlela ezintsha ezintsha zikhephelwe ngokunyuka okungamanzi. Izindlela ezintsha ezintsha zikhephele ngokunyuka okungamanzi ziyeyiswe ngokusebenzisa umoya-wa-nye, futhi uzihlobene nokuba zizibuyekezo kakhulu ngokufaka amathuluzi angamandla.
4. Imveliso Noma Ukuphatha Kwesiphumo Sokugcina Izindlela: Izindlela ezintsha ezintsha zikhiwe kwi-42CrMn forgings, zaziphatha ngokumoya-wa-nye nokuphatha, ngenxa yokuba imveliso yezindlela yonke yi-HRC52-57. Isiphumo sokugcina izindlela yi-Φ120mm (+0 okanye -0.03mm), ngenxa yokuba isiqinisekiso sokuqala si-1300mm.
5.Umkhophu Wesithathu: Isiphumo sokugcina izindlela esisodwa sikhiwe ngomoyeni wesithathu AC 7.5kW variable frequency speed-regulating motor, ngenxa yokuba isithathu sitya phakathi kwe-0-120 rpm. Isiphumo sokugcina izindlela esisodwa sisetyenziswa ngokusebenzisa i-gear drive.
6. Udlame Lwesiphumo Sesithathu Esodwa: 800mm.
7. Ukuphumelela Kwesiphumo Sokugcina Izindlela:
- Ukusondela Kwesiqhama Sesihloko: Ukhuseleko ngokulandelana kwiqhosha ezintathu (nyangaphambili, emphakathini, nyangaphesheya), ngenqaku leqinileyo ±0.01mm (isihloko sesiqhama somzantsi ngokugcino lokuhlola, isihloko sesiqhama sesuphi ngokuxhasa).
- Ukusondela Kwesiqhama Sesihloko: Yabelana amaqhathanisi wasezantsi kunye nezikhulu zasihloko esidwengweni sibuyele kakhulu kunye nokubuyekeza nge- gauge blocks. Isihloko sesiqhama somzantsi yintonjane lokubuyekeza isihloko sesiqhama sesuphi, ngenqaku leqinileyo ±0.01mm.
- Ukusondela Kwesihloko Sehlobo Somzantsi: Hlola iposithi yesihloko sesiqhama ngokulandelana nge-gauge, ngenqaku leqinileyo ±0.005mm.
8. Amasihloko Wesondela: Zikhethwe ukuba zisebenzise umthombo omncane wemanye amaxwebhu ngenhla HRA90-95. Phindvule umbono wesihloko wesondela kunye namasipherezi ukuvumela iindlela zakusondela.
(Qaphela: Amasihloko wesondela kunye namasipherezi asizange zilindeleyo ngesicelo kunye nokuba zifundekelwe ngaparari ukusuka kokuthi imigomo akayiyo, kufuneka zibuyekeze ngokushesha ngokukhethwe kwesicelo somsebenzisi.)

Umgca Womoya Ongaphambili Okusondelela Imibalo Engaphakathi
I. Umsindo Wokusetyenziswa
Izilondolo zethuthukisweni lethu liziphiqisiwe ukuphatha amabhalwa ngokushesha kakhulu, ukuze bheke izandla ezidingekayo, uziphatha, kunye nokubhalwa kuqoqa lokho okufuneka uqhutywa. Lihlupeki, liyincane ukusebenzisa umphakathi omtsheni omkhulu, ihoti erolliweyo, istenlesikeli esirholwini, igalavayndize, ithimbi, ithimbi sesele, ithimbi yesithembu, kunye nesithimbi somthengisi wesithembu. Kusetyenziswa ngokuphi kwiindawo ezininzi njengegama lemfazwe, uhlamvumalelo wezintambo, imibhalo yezintambo, uphakathi, kunye nomncedisi wemibhalo.

II. Amanye Amaqhude
Ngokuqinisekileyo kwi-layout elibethwe ngempumelelo, umthwalo wethu weslitting wenze imfundo ngokuphambili, uzoba ukuba luhlola uphakamisayo, uhlawululo, unxibelelo kunye nesiqhovelo. Uyasembenza ngokushesha kunye nokutholakala, ngokusebenzisa isistimu sesihidrolikhi esisithandekileyo, umphathisi wesizakele sibuthi kunye neziqhoviso ezidingekayo zomthombo. Siyaziwo siMitsubishi PLC i-control system yokususa lokungena ngokugcina olukhefu. Ngaphandle kwento eneyona, umthwalo wethu weslitting uwenza imisebenzi yezinto ezikhethwayo yi-CPC & EPC yokuvumelanisa ukubuyiselwa kunye nokwenyiswa komthwalo, ufuna ukuthi yisisophu sibonakale sidluliswe kwiseva yakho yokusebenza.

 

III. Isicatshulwa Sokuqinisekisa

Ayikho Imodeli Umkhuhlane Wesintshontsho THK (mm) Ububanzi (mm) ID (mm) OD (mm) Isilumko (T) Ukuphakama kokububanzi (mm) Inombolo yeSlit   (Amabutho) Ububanzi Beslitting (mm) Ispeedi  (m/min) Isandla semncedo (kw) Isiqephe sifuthe (m*m)
1 4.0x1600

ithieli yesitshixo

Istainles Steel

isintsi lesiXhoba noma umthombo wesiyebo esingasetyenziswa

0.5-4.0 800-1600 Φ508\/610 ≤Φ1500 ≤25 ≤±0.1 ≤24 ≥30 ≤120 ≈220 25x7.5
2 6.0x800 1.0-6.0 200-800 Φ508/610/ 760 ≤15 ≤24 ≥30 ≤60 ≈220 15x5.5
3 6.0x1600 1.0-6.0 800-1600 ≤25 ≤24 ≥40 ≤50 ≈220 28x10.5
4 9.0x1600 2.0-9.0 800-1600 ≤Φ2000 ≤25 ≤12 ≥60 ≤40 ≈265 28x10
5 12x2000 3.0-12.0 1000-2000 ≤35 ≤±0.5 ≤10 ≥200 ≤20 ≈285 36x10
6 16x2200 4.0-16.0 1000-2200 ≤35 ≤10 ≥200 ≤20 ≈285 36x10
PS: Zonke iindlela ezifunekayo ngaphambili zikhona kubuso lomsebenzi, futhi ungene ukuba uhlawule ngokwemukelo wakho.

IV. Iziphetho Eziqondisiwe

(1) Isikholwa sasekhaya

(2) Isikholwa sesicatulo

(3) Umthengiso wesithathu, Umthengisa nesicholo semakhedi

(4) Isikholwa sesiqinisekisi

(5) Ukugcina ngasibhedlela

(6) Umehluko wesithathu

(7) Umehluko wophendulo (kunesi zantsi nesiphawuli)

(8) Ulooper

(9) Umehluko wesihlanga kunye nomnyamo womphumelelo

(10) Umehluko wesithathu

(11) Isikhangiso somhlaba yokuthumela umehluko wesithathu

(12) Isistimu sonyoko zomoya

(13) Isistimu somoya

(14) Isistimu sokulungisa kwezicatshulwa

V. Isimo sokuqinisekiswa

I-car yemfene → ukubhedelela kwe-mfene → uphinda nokubuyekeza kunye nokuqeta isihlathi somfene → looper → ukugcina → ukusheya → ukufutshwa → ukumotywa kwesayithi → looper → ukubaqashelwa ngemvula, umoya → ukubhedelela kwemfene → i-car yokulima

Inqwaba

Phumela Okuyenza

UMNGENO WOKUGCINA