Customized Molds for Every Need: Shape, Size, and Pattern Perfection
Product Description
1.Material: Stamping dies are typically made of high-strength alloy steel or special alloys to ensure wear resistance and durability.
2. Structure: The die structure includes upper die, lower die, template, guide pillar, guide sleeve, etc., and its design should consider the shape and size of the stamped part.
3. Machining accuracy: The machining accuracy of the die directly affects the quality of the stamped parts, often requiring high-precision machining processes and equipment.
4. Service life: The service life of the die depends on factors such as material selection, design structure, and operating conditions.
Stamping dies can be applied in the following fields:
1.Automotive manufacturing: Stamping dies are commonly used in the production of automotive parts such as car body panels, doors, hoods, etc.
2. Electronics manufacturing: The outer shells of electronic products such as mobile phones, tablets, laptops, etc., are often produced using stamping dies.
3. Appliance manufacturing: The outer shells and components of appliances such as refrigerators, washing machines, air conditioners, etc., also often use stamping dies for production.
4. Metal product processing: Various metal products such as cookware, tools, etc., also require the use of stamping dies.
Customizing stamping dies requires providing the following parameters:
1.Product drawings: Including detailed information such as the dimensions, shapes, and process requirements of the product.
2. Material requirements: Specify the type and specifications of the material used for the stamped part.
3. Machining accuracy requirements: Specify the precision requirements for die machining, such as tolerance range, etc.
4. Service life requirements: Determine the design life requirements of the die based on factors such as expected production volume and operating environment.
Features
1. Our manufacturing process is adaptable to the stamping needs of various products, catering to industries such as mobile phones, fixtures, daily necessities, and more.
2. work with high speed press machine, punching SPM more than 200, production times 10 per day. This ensures consistent quality across multiple dies and presses, thereby minimizing shape deviations.
3. We have achieved a reduction in material usage by over 10% through efficient practices and process optimization, leading to cost savings for our clients.
4. During production, we employ coil feeding and automatic feeding machines to significantly reduce labor intensity and labor costs while increasing productivity.
5. Our adaptable approach allows for customization of different mold types to meet unique specifications in shape, size, pattern, and more. Whether you require bending molds, button molds, hole punch models, terminal molds, or punching molds, we can customize them according to your production needs.
Technical parameters:
| Details Description | Metal stamping mold | |||
| Design software | ProE, CAD | |||
| Cavity | Single-cavity ,Multi-cavity | |||
| Main Mould Plate material | SKD11 | |||
| Main Insert and trim material | DC53 | |||
| Leader Pin Bushing | High Precision | |||
| Punch Processing | Centerless grinding | |||
| Mold plate and insert processing | WEDM-LS | |||
| Insert precision | 0.01mm | |||
| Mold plate flatness | 0.02mm | |||
| Mould Life | 30,000,000 shots,etc.(except wearing part ) | |||
| Wearing part | Trim ,Pin, Spring | |||
| Delivery time | 3 to 6 weeks (3 weeks for prototype mold) | |||
| Package | Wooden Box, Carton | |||
Stamping die types include:
1. Bending Molds
2. Button Molds
3. Hole Punch Models
4. Terminal Molds
