JNC mechanical relaxation at high speed

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JNC Series Mechanical Tension-Type High-Speed Roller Feeder Cnc Servo Coil Feeder Suitable For Sheet Thickness: 0.2mm~2.2mm

Advantage

  • Unique Japanese technology design

  • Reliability & rigid structure

  • High precision & durability

  • High Productivity

Product Description

NC Servo Roll Feeder

· Feature:

1.  Suitable for processing materials of different thicknesses and lengths for feeding.

2.  Suitable for high-speed and long-length feeding, increasing productivity and feeding accuracy.

3.  Simple operation panel with numerical keypad for setting feeding length and speed, allowing operators to adjust quickly and precisely.

4.  Mechanical relaxation mechanism (precise relaxation points) allows for long-term, high-intensity usage with low failure rate.

5.  Utilizes high-quality brushless servo motors to effectively reduce setup, adjustment, and testing time.

6.  High-sensitivity decoder ensures precise feedback, further enhancing feeding accuracy.

7.  Equipped with synchronous belt drive to eliminate gear backlash, minimize wear, reduce noise, and eliminate the need for lubrication, ensuring safety and environmental friendliness.

8.  Motor is internally housed to avoid damage during handling and loading/unloading.

 

· Product Description:

17.117.2

 

· Control panel

1. The human-machine interface features a 7-inch high-definition display screen from Taiwan screen pass, offering uniform colors and exquisite image quality.    It is suitable for most industrial environments, boasting extremely high reliability, and supports both serial and network communication synchronously.

2. Switches employ sliding contact design with self-cleaning function.    Normally open and normally closed contact heads are structured separately for bipolar operation, with anti-rotation positioning and anti-loosening mounting gaskets.

3. Utilizes self-resetting toggle buttons with lightweight operation and moderate keystroke.    The modular combination structure employs ketone-based composite points for the contacts, ensuring strong conductivity and capable of carrying large currents with a lifespan of up to 1 million cycles.

· Operating handle

1. The electrical control box is equipped with a separate operation panel, facilitating personnel rotation for operation changes, saving time, and featuring waterproof and dustproof properties. It is made of high-strength materials with excellent conductivity and long lifespan.

2. The electrical control box is equipped with a separate emergency stop button, ensuring safety and reliability, and effectively reducing the frequency of electrical control box opening and closing, thus providing effective protection for the operation panel.

 

17.317.4

· Feed roller, block wheel

1. The feeding roller adopts power-free galvanized drum, integrally formed with surface resistant to scraping and wear, featuring mechanical bearings for flexible and durable rotation.

2. The feeding stopper wheel undergoes hard chrome plating treatment, quenched to HRC60 hardness, with a strong locking handle for easy and secure locking, ensuring smooth roller movement.

·Feed cylinder

1. Utilizes genuine Yadeke pneumatic cylinders with alloy cylinder body, hard oxidation, and leak-proof riveting.
   
2. Solid aluminum CNC precision machining, with smooth inner walls, no sticking, and high working efficiency.

3. Capable of high-intensity operation, durable, and suitable for various working conditions.

17.517.6

· Servo Motor

Both servo motors and drivers are optionally available in Yaskawa brand, significantly enhancing equipment performance, maximizing device capabilities, solving challenges. Yaskawa's innovative "no tuning required" function further streamlines operations, ensuring stable motion without the need for complex tuning procedures. It can be used in harsh environments, conserves energy, meets safety standards, and achieves visualization.

· Transmission gear

The gear manufacturing process includes the following steps: Gear blank machining - Tooth surface machining - Heat treatment - Tooth surface finishing. Gear blanks are primarily forged, then subjected to annealing to improve their machinability for cutting. Following the gear design specifications, rough machining is performed, followed by semi-finishing operations such as hobbing, milling, or broaching to achieve basic gear shaping. Subsequently, heat treatment is conducted to enhance mechanical properties. According to the design requirements, final finishing is performed, refining the geometrical accuracy and tooth profile. Through these processes, our gears can achieve a grade 6 level, exhibiting high wear resistance, high strength, and long service life.

· Specifications

Model

JNC-200

JNC-300

JNC-400

JNC-500

Max.feed width(mm)

 200

300

400

500

Max.feed length(mm)

      9999.99

      9999.99

      9999.99

      9999.99

Material thickness(mm)

      0.2-2.2

       0.2-2.2

       0.2-2.2

       0.2-2.2

Mould line height(mm)

      44-136

       44-136

       44-136

       44-136

Max.feed speed(m/min)

         20

         20

         20

         20

Release style

   mechanical

   mechanical

   mechanical

   mechanical

 

· Configuration table

           Model/ Specification JNC-200 JNC-300 JNC-400 JNC-500
Motor model SGMGH-05A SGMGH-09A SGMGH-09A SGMGH-13A
Drivers model SGDM-05ADA SGDM-10ADA SGDM-10ADA SGDM-15ADA
             Release style          mechaical       mechaical       mechaical      mechaical
Feeding capacity (thickness X width)   1.6           200mm         300mm        400mm       500mm
   2           175mm         300mm        335mm       500mm
  2.2           150mm         290mm        290mm       450mm

· Applications
The NC Feeder is suitable for high-speed fixed rotor stamping production lines, heat exchanger stamping production lines, brake pad and friction sheet production lines, hardware parts stamping production lines, radiator production lines, new energy battery shell stamping line, and more.

适用场景.jpg

· Package
Based on the specific characteristics of different products, packaging should be as follows, if necessary:
1. Protect corners with foam and secure with protective film.
2. Cover entirely with robust, hard protective film.
3. Include internal steel frame protectors.
4. Use plywood packaging.

包装.jpg

· Lihao Pre-sales Service
1. Customized Equipment: Based on the technical parameters of the application-related equipment provided by the customer, we can modify our machines to meet the customer's convenience and high production efficiency.
2. Solution Design: According to the customer's product processing requirements, we design unique solutions to support higher manufacturing efficiency and better processing quality.

· Lihao After-sales Service
1. As a professional manufacturer and supplier of automation machines, LIHAO provides English training videos and user manuals for coil feeder machines, covering installation, operation, maintenance, and troubleshooting. Additionally, we offer technical guidance through remote means such as TeamViewer, email, mobile, WhatsApp, Skype, and 24/7 online chat when you encounter issues with installation, operation, or adjustments.
2. Customers can choose to come to our factory for 2-5 days of training. We will provide professional guidance and effective face-to-face training.
3. Our engineers will provide on-site guidance and training services at your location. We will require your assistance in arranging visa procedures, prepaying travel expenses, and accommodating us during the business trip and service period.

· Lihao Automation Feeder Machine Guarantee
1. The entire coil feeder machine is covered by a 1-year free warranty.
2. Lifetime maintenance is provided, with our after-sales department offering 24/7 online support.
3. We offer machine-related parts services. After the 1-year warranty period, buyers will need to pay for repair parts.

· Shipping to Around the World
All machines can be shipped worldwide via sea, air, or express logistics through DHL, FedEx, and UPS. You are welcome to obtain a free quote by filling out the form with your name, email, product, and requirements. We will promptly contact you with complete information, including the most suitable delivery method (fast, secure, discreet) and shipping costs.

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