NCF Series NC Roller Servo Feeder: High-Speed Servo Control for Precise Material Feeding - Sheet Thickness: 0.6mm~3.5mm

NC Servo Roll Feeder

·  Feature:

1. The NCF coil feeder is suitable for processing materials of varying thicknesses and lengths.

2. The NCF roller feeder is suitable for high-speed and long-length feeding, enhancing productivity and feeding accuracy.

3. The NCF roller feeder features a simple operation panel with numerical keypad for setting feeding length and speed. Operators can easily and accurately set the feeding length from 0.1mm to 9999.99mm.

4. The NCF roller feeder adopts pneumatic relaxation (with precise relaxation points), ensuring long-term usage with zero failures.

5. The NCF roller feeder can be modified into a mechanical relaxation mode according to customer requirements.

6. The NCF roller feeder is the most versatile model, allowing for easy switching between pneumatic pressure and spring pressure for material feeding.

·  Structure:

1. The NCF roller feeder is driven by high-quality, brushless servo motors, effectively reducing the time required for feed distance adjustment and testing.

2. Utilizing a high-sensitivity decoder, the NCF roller feeder provides precise feedback, further enhancing feeding accuracy.

3. Equipped with synchronous belt drive, the NCF roller feeder eliminates gear backlash, minimizes wear, operates silently, requires no lubrication, and is safe and environmentally friendly.

4. The motor's internal design prevents damage during handling and loading/unloading.

5. The NCF roller feeder offers the best cost-performance ratio for feeders with up to 600 strokes.

·  Product Description:

·  Control panel

1.  The human-machine interface features a 7-inch high-definition display screen from Taiwan screen pass, offering uniform colors and exquisite image quality.  It is suitable for most industrial environments, boasting extremely high reliability, and supports both serial and network communication synchronously.

2.  Switches employ sliding contact design with self-cleaning function.  Normally open and normally closed contact heads are structured separately for bipolar operation, with anti-rotation positioning and anti-loosening mounting gaskets.

3.  Utilizes self-resetting toggle buttons with lightweight operation and moderate keystroke.  The modular combination structure employs ketone-based composite points for the contacts, ensuring strong conductivity and capable of carrying large currents with a lifespan of up to 1 million cycles.

·  Operating handle

1.The electrical control box is equipped with a separate operation box, facilitating personnel rotation for operation changes, saving time, and featuring waterproof and dustproof properties. It is made of high-strength materials with excellent conductivity and long lifespan.2

2. The electrical control box is equipped with a separate emergency stop button, ensuring safety and reliability, and effectively reducing the frequency of electrical control box opening and closing, thus providing effective protection for the operation panel.

· Feed roller, block wheel

1. The feeding roller adopts a power-free galvanized drum, integrally formed, with a surface resistant to scratching and wear. It features mechanical bearings for flexible and durable rotation.
   
2. The feeding stopper wheel undergoes hard chrome plating treatment, quenched to HRC60 hardness. It has a strong locking force on the locking handle, making locking convenient, and ensuring smooth roller movement.

·Feed cylinder

Using genuine Yadeke pneumatic cylinders with alloy cylinder body, hard oxidation, and leak-proof riveting. Solid aluminum CNC precision machining, with smooth inner walls, no sticking, and high working efficiency. Capable of high-intensity operation, durable, and suitable for various working conditions.

·  Servo Motor

Both the servo motor and driver utilize the Yaskawa brand (optional), significantly enhancing equipment performance, maximizing device capabilities, and solving challenges. Yaskawa's innovative "no tuning required" function is further enhanced, eliminating the need for complex tuning procedures. This ensures stable operation, energy efficiency, and compliance with safety standards, even in harsh environments, with visualized time limits.

·  Transmission gear

The gear manufacturing process includes the following steps: Gear blank machining - Tooth surface machining - Heat treatment - Tooth surface grinding. Gear blanks are primarily forged, then subjected to annealing to improve their machinability, making them easier to cut. According to the gear design drawings, rough machining is performed, followed by semi-finishing operations such as hobbing, milling, or broaching to achieve basic gear shaping. Subsequently, heat treatment is conducted to enhance mechanical properties. Following the design requirements on the drawings, final finishing is performed, refining the geometrical accuracy and tooth profile. Through these processes, our gears can achieve a grade 6 level, exhibiting high wear resistance, high strength, and long service life.

·  Specifications

·  Configuration table

· Applications
The NC Feeder is suitable for high-speed fixed rotor stamping production lines, heat exchanger stamping production lines, brake pad and friction sheet production lines, hardware parts stamping production lines, radiator production lines, new energy battery shell stamping line, and more.

· Package
Based on the specific characteristics of different products, packaging should be as follows, if necessary:
1. Utilize plywood at the bottom for strong waterproof performance.
2. Protect corners with foam and secure with protective film.
3. Cover entirely with robust, hard protective film.
4. Include internal steel frame protectors.
5. Use plywood packaging.
6. Complete packaging with standard containers or frame containers.

· Lihao Pre-sales Service
1. Customized Equipment: Based on the technical parameters of the application-related equipment provided by the customer, we can modify our machines to meet the customer's convenience and high production efficiency.
2. Solution Design: According to the customer's product processing requirements, we design unique solutions to support higher manufacturing efficiency and better processing quality.

· Lihao After-sales Service
1. As a professional manufacturer and supplier of automation machines, LIHAO provides English training videos and user manuals for all machines, covering installation, operation, maintenance, and troubleshooting. Additionally, we offer technical guidance through remote means such as TeamViewer, email, mobile, WhatsApp, Skype, and 24/7 online chat when you encounter issues with installation, operation, or adjustments.
2. Customers can choose to come to our factory for 2-5 days of training. We will provide professional guidance and effective face-to-face training.
3. Our engineers will provide on-site guidance and training services at your location. We will require your assistance in arranging visa procedures, prepaying travel expenses, and accommodating us during the business trip and service period.

· Lihao Automation Feeder Machine Guarantee
1. The entire coil feeder machine is covered by a 1-year free warranty.
2. Lifetime maintenance is provided, with our after-sales department offering 24/7 online support.
3. We offer machine-related parts services. After the 1-year warranty period, buyers will need to pay for repair parts.

· Shipping to Around the World
All machines can be shipped worldwide via sea, air, or express logistics through DHL, FedEx, and UPS. You are welcome to obtain a free quote by filling out the form with your name, email, detailed address, product, and requirements. We will promptly contact you with complete information, including the most suitable delivery method (fast, secure, discreet) and shipping costs.