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NCH Series NC Servo Roller Feeder: Mechanical Pneumatic Release System for Thick Metal Coil Feeding - Sheet Thickness: 0.5mm~6.0mm

Advantage
  • Unique Japanese technology design
  • Reliability & rigid structure
  • High precision & durability
  • High productivity
Product Description

NC Servo Roll Feeder

· Feature:

1.  Suitable for processing materials of varying thicknesses and lengths.

2.  Suitable for high-speed and long-length feeding, enhancing productivity and feeding accuracy.

3.  Simple operation panel with numerical keypad for setting feeding length and speed, allowing operators to adjust quickly and precisely.

4.  Utilizes pneumatic relaxation (with precise relaxation points) for long-term, high-intensity usage with low failure rates.

· Structure:

1.  Driven by high-quality brushless servo motors, effectively reducing setup, adjustment, and testing time.

2.  Utilizes a high-sensitivity decoder for precise feedback, further enhancing feeding accuracy.

3.  Equipped with synchronous belt drive to eliminate gear backlash, minimize wear, operate silently, require no lubrication, and ensure safety and environmental friendliness.

4.  Motor internally housed to avoid damage during handling and loading/unloading.

 

· Product Description:

17.117.2

· Control panel

1.  The human-machine interface features a 7-inch high-definition display screen from Taiwan screen pass, offering uniform colors and exquisite image quality.  It is suitable for most industrial environments, boasting extremely high reliability, and supports both serial and network communication synchronously.

2.  Switches employ sliding contact design with self-cleaning function.  Normally open and normally closed contact heads are structured separately for bipolar operation, with anti-rotation positioning and anti-loosening mounting gaskets.

3.  Utilizes self-resetting toggle buttons with lightweight operation and moderate keystroke.  The modular combination structure employs ketone-based composite points for the contacts, ensuring strong conductivity and capable of carrying large currents with a lifespan of up to 1 million cycles.

· Operating handle

1. The electrical control box is equipped with a separate operation box, facilitating personnel rotation for operation changes, saving time, and featuring waterproof and dustproof properties. It is made of high-strength materials with excellent conductivity and long lifespan.
   
2. The electrical control box is equipped with a separate emergency stop button, ensuring safety and reliability, and effectively reducing the frequency of electrical control box opening and closing, thus providing effective protection for the operation panel.

 

17.317.4

· Feed roller, block wheel

1. The feeding roller adopts a power-free galvanized drum, integrally formed, with a surface resistant to scratching and wear. It features mechanical bearings for flexible and durable rotation.

2. The feeding stopper wheel undergoes hard chrome plating treatment, quenched to HRC60 hardness. It has a strong locking force on the locking handle, making locking convenient, and ensuring smooth roller movement.

· Feed cylinder

Using genuine Yadeke pneumatic cylinders with alloy cylinder body, hard oxidation, and leak-proof riveting. Solid aluminum CNC precision machining, with smooth inner walls, no sticking, and high working efficiency. Capable of high-intensity operation, durable, and suitable for various working conditions.

17.517.6

· Servo Motor

Both the servo motor and driver utilize the Yaskawa brand (optional), significantly enhancing equipment performance, maximizing device capabilities, and solving challenges. Yaskawa's innovative "no tuning required" function is further enhanced, eliminating the need for complex tuning procedures. This ensures stable operation, energy efficiency, compliance with safety standards, and visualized performance even in harsh environments.

· Transmission gear

The gear manufacturing process includes the following steps: Gear blank machining - Tooth surface machining - Heat treatment - Tooth surface grinding. Gear blanks are primarily forged, then subjected to annealing to improve their machinability, making them easier to cut. According to the gear design drawings, rough machining is performed, followed by semi-finishing operations such as hobbing, milling, or broaching to achieve basic gear shaping. Subsequently, heat treatment is conducted to enhance mechanical properties. Following the design requirements on the drawings, final finishing is performed, refining the geometrical accuracy and tooth profile. Through these processes, our gears can achieve a grade 6 level, exhibiting high wear resistance, high strength, and long service life.

· Specifications

                   Model

NCH-200

NCH-300

NCH-400

NCH-500

Max.feeding width(mm)

200

300

400

500

Max.feeding length(mm)

9999.99

9999.99

9999.99

9999.99

Material thickness(mm)

0.5-6.0

0.5-6.0

0.5-6.0

0.5-6.0

Mould line height(mm)

100-250

100-250

100-250

100-250

Max.feeding speed(m/min)

20

20

20

20

Release style

Pneumatic

Pneumatic

Pneumatic

Pneumatic

 

· Configuration table

     Model/ Specification

NCH-300

NCH-400

NCH-500

NCH-600

NCH-700

NCH-800

NCH-900

NCH-1000

Motor model

SGMGH-20A

SGMGH-20A

SGMGH-30A

SGMGH-44A

SGMGH-44A

SGMGH-44A

SGMGH-55A

SGMGH-55A

Drivers model

SGDM-20ADA

SGDM-20ADA

SGDM-30ADA

SGDM-50ADA

SGDM-50ADA

SGDM-50ADA

SGDM-60ADA

SGDM-60ADA


Feeding capacity
(thickness X width)

4

300mm

400mm

500mm

600mm

700mm

800mm

900mm

1000mm

5

200mm

200mm

350mm

550mm

550mm

550mm

700mm

700mm

6

100mm

100mm

200mm

400mm

400mm

400mm

500mm

500mm

· Applications
The NC Feeder is suitable for high-speed fixed rotor stamping production lines, heat exchanger stamping production lines, brake pad and friction sheet production lines, hardware parts stamping production lines, radiator production lines, new energy battery shell stamping line, and more.

适用场景.jpg

· Package
Based on the specific characteristics of different products, packaging should be as follows, if necessary:
1. Protect corners with foam and secure with protective film.
2. Cover entirely with robust, hard protective film.
3. Include internal steel frame protectors.
4. Use plywood packaging.

包装.jpg

· Lihao Pre-sales Service
1. Customized Equipment: Based on the technical parameters of the application-related equipment provided by the customer, we can modify our machines to meet the customer's convenience and high production efficiency.
2. Solution Design: According to the customer's product processing requirements, we design unique solutions to support higher manufacturing efficiency and better processing quality.

· Lihao After-sales Service
1. As a professional manufacturer and supplier of automation machines, LIHAO provides English training videos and user manuals for coil feeder machines, covering installation, operation, maintenance, and troubleshooting. Additionally, we offer technical guidance through remote means such as TeamViewer, email, mobile, WhatsApp, Skype, and 24/7 online chat when you encounter issues with installation, operation, or adjustments.
2. Customers can choose to come to our factory for 2-5 days of training. We will provide professional guidance and effective face-to-face training.
3. Our engineers will provide on-site guidance and training services at your location. We will require your assistance in arranging visa procedures, prepaying travel expenses, and accommodating us during the business trip and service period.

· Lihao Automation Feeder Machine Guarantee
1. The entire coil feeder machine is covered by a 1-year free warranty.
2. Lifetime maintenance is provided, with our after-sales department offering 24/7 online support.
3. We offer machine-related parts services. After the 1-year warranty period, buyers will need to pay for repair parts.

· Shipping to Around the World
All machines can be shipped worldwide via sea, air, or express logistics through DHL, FedEx, and UPS. You are welcome to obtain a free quote by filling out the form with your name, email, product, and requirements. We will promptly contact you with complete information, including the most suitable delivery method (fast, secure, discreet) and shipping costs.

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